Process Engineer

Description

 Job Title: Process Engineer 

Company: Mach3 

Location: Cuyahoga Falls, OH

About Mach3: Mach3, located in Cuyahoga Falls, is a large precision machine shop specializing in high-quality machining and manufacturing. We are committed to operational excellence and customer satisfaction, constantly striving to innovate and improve our processes. Join our growing team and make a direct impact on our manufacturing capabilities.

The Opportunity: Mach3 is seeking a highly skilled and experienced Process Engineer to develop, implement, and continuously improve manufacturing processes within our dynamic job-shop environment. This pivotal role requires a deep understanding of machining operations, process optimization, and lean manufacturing principles. You will work cross-functionally to ensure our manufacturing processes are efficient, cost-effective, meet rigorous quality standards, and consistently exceed customer expectations.

Process Development and Optimization:

• Develop and optimize machining processes to improve efficiency, reduce costs, and enhance product quality.
• Design and implement process flow, job routing, work instructions (including specifying appropriate inspection tools), and standard operating procedures (SOPs) for machining operations.
• Generate lean and efficient manufacturing plans for machined assembly processing.

Customer Focus:

• Work closely with customers to understand their technical needs and requirements, ensuring all manufacturing processes align with customer specifications.
• Act as a technical liaison between the company and its customers, providing technical support and addressing any concerns or issues promptly.
• Participate in customer visits and audits, showcasing the company's capabilities and commitment to quality.

Project Management:

• Lead and manage engineering projects from concept through production, eliminating process interruptions and meeting budgets.
• Coordinate with design, production, quality, and other departments to ensure successful project execution.

Technical Expertise:

• Provide technical guidance and support for machining operations, including CNC programming, tooling selection, inspection equipment, and fixture design.
• Troubleshoot and resolve technical issues related to machining processes and equipment.

Lean Manufacturing and Continuous Improvement:

• Implement lean manufacturing principles and practices to improve workflow, reduce waste, and increase productivity.
• Identify and drive continuous improvement initiatives, utilizing Six Sigma and other quality improvement methodologies

Quality Assurance:

• Ensure that manufacturing processes comply with quality standards and specifications.
• Assist with root cause analysis and implement corrective actions for quality-related issues with the Department Lead.

Leadership and Mentorship:

• Provide leadership and mentorship to junior engineers, estimators, and production staff on machining processes and best practices.
• Foster a culture of continuous learning and professional development within the team.

Cost Management:

• Analyze and manage manufacturing costs, seeking opportunities for cost reduction and efficiency improvements.
• Prepare cost estimates for new products and process changes and assist in generating quotations when overflow assistance is required – daily quotation meeting and assignment

Safety and Compliance:

Ensure that all manufacturing processes adhere to safety regulations and company policies.

Requirements

• Bachelor's degree in Engineering, or a related field.
• Minimum of 5 years of experience in manufacturing engineering, with a focus on job shop machining.
• Extensive knowledge of machining processes, including CNC programming, tooling, inspection, and fixture design.
• Manufacturing plan creation and documentation.
• Proficiency in CAD/CAM software (e.g., SolidWorks, Mastercam).
• Blueprint reading and interpretation, as well as an understanding of Quality Control inspection.
• Strong project management skills, with the ability to manage multiple projects simultaneously.
• Experience with lean manufacturing and other continuous improvement methodologies.
• Excellent problem-solving and analytical skills.
• Strong communication and interpersonal skills, with the ability to work effectively in a team environment.
• Proven track record of building and maintaining positive relationships with customers.
• Ability to mentor and train junior engineers and production staff.
• Comfortable engaging with customers in technical and support settings.
• Familiarity with quality standards such as ISO 9001.

Physical Requirements:

• Sit, stand,and walk throughout the shop
• Lift at least 25 pounds infrequently